We have manual for virtually every make, model and year. News Ticker. General Information Primary I. Inspection And Adjustment Throttle cable adjustment Steering column bushing Choke cable adjustment Trim control cable adjustment Steering cable adjustment. Cable adjustments Fuel system inspection Trolling speed adjustment Carburetor adjustment Oil filter inspection Oil pump cable adjustment Oil injection pump air bleeding Spark plug checking Battery checking Impeller checking Water inlet filter checking Bilge strainer inspection Drain plug inspection.
Avoid contact with skin, eyes or clothing. Antidotes External: Flush with water. Internal: Drink large quantities of water or milk. Maximum impeller-to-housing clearance: 0. Page 75 Before lubricating the throttle cable, squeeze the throttle lever and remove the rubber seal 2.
Fuel pump module removal 1. Hose clamps installation 1. Page 98 Fuel injector resistance: reference data Throttle body inspection 1. Page 99 Bypass valve motor inspection 1. Throttle body installation 1. However, if it is necessary to remove the bypass air screw, be sure to note the number of times the screw is turned from its set position. Turn synchronizing screw 1 3 clock- wise approximately 7 times until it starts to contact the lever.
Butterfly valves 2 and 3 open if the screw is turned more than 7 times. Page Adjust the throttle body synchronization with the air filter case uninstalled. Connect the fuel hose and clamp.
Connect the Yamaha Diagnostic Sys- tem. Remove the sub wiring harness from the air filter case, and then connect it to the throttle bodies and main wiring harness. Adjust the throttle stop screw until trolling 1, speed is within specification. NOTE: Insufficient compression pressure will result in a loss of performance. Minimum compression pressure reference data : 1, kPa With the throttle wide open, crank the engine until the reading on the compres- sion gauge stabilizes.
Engine mount inspection 1. Oil strainer inspection 1. Oil tank installation 1. Oil breather plate bolt: 1st: 1. Oil pump installation 1. Maximum camshaft runout: 0. Camshaft-journal-to-camshaft- cap clearance: 0. Camshaft journal diameter: NOTE: Gradually tighten the intake and exhaust camshaft cap bolts in 2—3 steps in the sequence shown. Cylinder head inspection 1.
Cylinder head warpage limit: 0. Intake valve lifter Intake valve pad Intake valve cotter Intake valve upper spring seat Valve spring free length: Intake valve spring: Valve stem diameter a: Intake valve: 3.
Be sure the rubber seal in the cover is in good condition and install the airbox cover. Secure the cover with the retainers Install the seats. Follow the following procedures to determine if the proper amount of oil is in the engine.
Secure the watercraft on a stand or trailer and keep it level. Remove the rear tray. Remove the dipstick and check the oil level. Reinstall the drain pipe cap and tighten it.
Add the recommended engine oil into the oil tank through the filler hole until oil is on the dipstick. Do not over fill. Secure the watercraft on a stand or trailer. Warm up the engine for a few minutes according to the flushing procedure. Turn off the water and stop the engine.
Pump out the engine oil with a commercially available Fluid Evacuator from the oil filler hole and drain pipe, to drain the oil tank and oil pan. After draining the oil completely, install the drain pipe cap and pour the recommended oil into the oil tank through the filler hole. Check the oil level. Drain the engine oil. Place a shop towel around the oil filter cartridge to avoid spilling the engine oil. Remove the oil filter cartridge and discard it.
Clean any oil from the cartridge seating surface of the engine and the oil filter tray. Apply engine oil to the O-ring and threads of a new oil filter cartridge and install the filter using the filter wrench. Fill the oil tank with the recommended oil.
Five minutes of idling is sufficient. Connect a tachometer. Yamaha personal watercraft PWC repair manuals are model, year specific. In other words, the repair information in each book precisely details the correct repair procedures for a specific year and model jet propelled powered craft, rather then a generic manual that just details general mechanical repair of a PWC.
As mentioned earlier, a Yamaha wave runner repair manual contains clickable chapters and subchapters, that when clicked on, instantly bring the user to a specified section of the manual.
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